Balanced weave conveyor belts, also known as wide spiral link belts, are constructed of round or flat spiral wires joined by crimped rods. Driven, tensioned and guided by a sprocket or a plain roller, balanced weave conveyor belt is an economical choice to provide smooth and stable movement for medium load applications. Balanced Spiral Weave Conveyor Belt is a cutting-edge product designed to optimize conveyor performance in various industries. This innovative belt offers exceptional strength, flexibility, and durability, making it an ideal solution for a wide range of material handling applications.
Advantages
1. Material: Made from high-quality stainless steel, the Balanced Spiral Weave Conveyor Belt exhibits excellent corrosion resistance and durability.
2. Belt Structure: It features a unique balanced spiral weave design, ensuring a uniform distribution of tension and reducing belt elongation.
3. Wire Diameter: Depending on specific requirements, a range of wire diameters is available to accommodate varying load capacities.
4. Belt Width and Length: Customizable to meet individual application needs, the belt is available in various widths and lengths.
5. Edge Finish: The belt can be customized with options like welded edges, clinched edges, or chain edges.
6. Temperature Range: The belt operates effectively within a temperature range of -50°C to 1,200°C, making it suitable for both hot and cold applications.
7. Drive Systems: Compatible with different drive systems like end drives, center drives, and sprocket-driven systems.
Belt Types
Balanced weave conveyor belt comes in four different versions. Designed specifically for high-temperature applications, from corrugated wire chains with left and right braids to rod-shaped reinforced tape structures. RISEN's belt offers the following four types of belt configurations:
1.Single Balanced Spiral Weave Conveyor Belts:
This type belt consists of alternating left and right hand coils with each coil interconnecting with the next by means of a crimped cross wire.
2.Double Balanced Spiral Weave Conveyor Belts:
Double Balanced Spiral Weave Belts is similar to a standard balanced spiral, but uses coil pairs, each processing mesh with each other, and then connects the length of the opposite hand coils that mesh with each other in a repeated pattern through curled intersecting lines. This style allows for closer pitch coils across the width of small product handling.
3.Single Balanced Spiral Weave Conveyor Belts with cross rod and chain:
The structure of this belt is similar to a "single balanced spiral" also called "standard balanced spiral woven belt, but it uses a straight cross rod and a single interconnect coil to repeat the length of the left/right hand downward in the mode.
4.Double Balanced Spiral Weave Conveyor Belts with straight cross wire
The structure of this belt is similar to a "double balanced spiral woven belt", but uses straight cross lines, and each processed double mesh coil is connected to each other through straight cross lines in the repeating mode of the left/right hand coils. This component allows for closer handling of small products across the width of the pitch coil.
Edge Types
There are four types of edge:
1.Welded Edge
This is the most common and economical edge sorting. The coil and crimping wire welded together are not cut off at the wire end.
2.Ladder Edge
Compared to welded edges, ladder shaped edges are less common and are typically used in applications where welding is not ideal. In applications without welding equipment, it is also a choice. The belt edges are also smooth and allow for more flexibility at the belt edges. It is also more effective in high-temperature applications, as the stepped edge is not affected by operational strain during use and is therefore less prone to fracture. Generally speaking, this edge processing is only applicable to grids with relatively long crimp wire spacing.
3.Hooked Edge
It is also uncommon for hook edges to be used in less than ideal welding applications. In applications without welding equipment, it is also a choice. The belt edges are also smooth and allow for more flexibility at the belt edges. Generally speaking, this edge processing is only applicable to grids with relatively long crimp wire spacing.
4.Belt Driven by Chain Edge
As the above three different edges are completed, these grids can be driven by side chains, using cross bars located through the grid coils, and then chains passing through the grid edges. As the above grid edges are completed, these grids can be driven by side chains, using cross bars located through the grid coils, and then chains passing through the grid edges.
Wire Types
Two Types of the Belt Wire:
Balanced woven conveyor belt with round spiral wire
Balanced woven conveyor belt with flat spiral wire
Available Materials
Material
Maximum Wire Operating Temperature °C
Carbon Steel
550
Galvanised Mild Steel
400
Chrome Molybdenum
700
304 Stainless Steel
750
321 Stainless Steel
750
316 Stainless Steel
800
316L Stainless Steel
800
314 Stainless Steel
1120
37/18 Nickel Chrome
1120
80/20 Nickel Chrome
1150
Inconel 600
1150
Inconel 601
1150
Specifications
Balanced Spiral Woven Conveyor Belt
Balanced Spiral Link Woven Belt with Chain Edge
A: Spiral Wire Pitch (mm)
B: Spiral Wire Diameter (mm)
C: Cross Rod Pitch (mm)
D: Cross Wire Diameter (mm)
E: Roller Diameter (mm)
F: Cross Rod Diameter (mm)
G: Cross Rod Pitch (mm)
H: Chain Pitch (mm)
I: Plate Thickness (mm)
Balanced Weave Conveyor Belts Specifications |
|||
Spiral Wire Pitch mm |
Spiral Wire Dia mm |
Cross Rod Pitch mm |
Cross Wire Dia mm |
2 to 26 |
0.8 to 4.2 |
3 to 35 |
0.8 to 4.2 |
Applications
Balanced woven wire mesh conveyor belts are the most versatile metal conveyor belts, with true travel, good flexibility, excellent strength-to-weight ratio, flat surfaces and minimal maintenance.These belts are usually friction-driven and are commonly used to transport a variety of products, especially those that are smaller or require a lot of support. Balanced Spiral Metal Conveyor Belts are mainly used in a variety of product processing, transportation and product packaging and baking applications.
● Annealing Oven Conveyor Belts
● Cooker Conveyor Belts
● Fryer Conveyor Belts
● Drying Conveyor Belts
● Cooling Conveyor Belts
● Washing Conveyor Belts
● Take over Conveyor Belts
● Baking ovens
● Biscuit ovens
● Glass ovens
● Decoration ovens
● Hardening ovens
--- ---
Support & Help Info
For now, wire mesh conveyor belt is mainly divided into major categories: Chain Driven Mesh Belt is widely used in spiral freezer machines; Spiral Mesh Belts are suitable for the conveying of small and high density materials; Eye Link Belt is suited to convey heavy loads and unstable or fragile products that require good support from the conveyor belt; Balanced Weave Belt is extensively applied for conveying parts of metallurgy, food processing, pharmacy, glass print, special equipments; Flat flex belt is mainly used in for quick-frozen food, fried food, sugar machine, chocolate coating with a variety of bread and pastry food baking conveyor line; Flat Wire Belt is usually used for the equipment of cooling, drying, bread production, washing, sorting and products processing, etc. In a word, according to the use environment and clients’ special requirements, we can be able to give them different type of conveyor belt.
For all of your conveyor belt installation, commissioning, condition monitoring, and maintenance, please rest assured to contact us today!
Request a Quote