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Flat Wire Conveyor Belts

Flat Wire Conveyor Belts

Flat wire conveyor belt also named honeycomb conveyor belt, horseshoe chain mesh belt, it is a type of mesh conveyor belt with a flat surface, made from flat metal sheets that are connected together with pivot, the two ends of the pivot are welded. As a leading manufacturer of Honeycomb Belting, we provide high-quality, durable, high-temperature resistant, overloading, and enduring harsh environment conveyor belts, that are ideal for a variety of industries such as food processing, automotive manufacturing and electronics assembly. Flat Wire Belt requires very little maintenance work, and if used properly, it has a long lifespan.




Advantages

① Flat surface, making them ideal for a wide variety of product types and sizes to be conveyed without skewing or slipping.

② Durable and long-lasting, withstanding high temperatures and harsh environments without sagging or stretching.

③ Easy to clean and maintain, reducing downtime and ensuring proper hygiene for food and pharmaceutical applications.

④ Open mesh design allows for excellent airflow and drainage.

⑤ Excellent strength and load-carrying capacity, allowing them to convey heavy loads efficiently and reliably.

⑥ Customized with different materials, coatings and edges to meet specific requirements: resistance to abrasion, chemicals or heat.

⑦ Smooth surface minimizes product damage and reduces noise levels during operation.

Applications

The applications of flat wire conveyor belting include conveying heavy or bulky materials, handling hot or sharp parts, transporting fragile products, cooling or drying processes, food processing, baking. It can also be applied in the chemical industry, agricultural farming and harvesting. Specifically used in the following systems:

● Washing systems

● Transport systems

● Heating systems

● Baking systems

● Frying systems

● De-watering systems

● Drainage systems

● Cooling systems

● Freezing systems

● Packaging systems

● Sorting systems

● Drying systems

● Product handling systems

● Sieving systems

● Bread production systems

● Sterilization systems

● Waste handling systems

● Annealing systems

pplicable mechanical equipment as below:

① Oven equipment

② Freezing equipment

③ Dehydrating equipment

④ Sterilizing equipment

⑤ Drying equipment

⑥ Filtering equipment

⑦ Cleaning equipment

⑧ Cooling equipment

⑨ Quenching tank

⑩ Package equipment

⑪ Sorting equipment



Belt Types

The description of flat wire mesh conveyor belt is followed by its load-bearing capacity. Usually, there are standard duty belts and heavy duty flat wire belts available for customers to choose from according to different needs. The standard load type belt is sufficient to meet most applications, while the heavy-duty type belt is very suitable for conveying heavy-duty products and some more harsh conditions.
As your request, radius flat wire conveyor belts can also be supplied with right and left turn up to 180 degrees and reinforcing links to strengthen the outside edges of the belt. Its turning ability makes the belt capable to operate in limited space without obstacles and troublesome transfers.



FWCB-01: Standard duty flat wire belt

FWCB-02: Heavy duty flat wire belt

Standard duty flat wire belting is one popular mesh conveyor belts in food processing, baking, industrial applications. ------------

Heavy duty flat wire belt is 2.5 times stronger than standard duty belts because of its heavier cross rods and thicker flat strip.





FWCB-03: Turn flat wire belt

FWCB-04: U-link flat wire belt

FWCB-05: Duplex flat wire belt
Radius flat wire belts can run left or right up to 180 degrees while products keep proper spacing. -------------------------------------------------------------------------------------------------------------------------------

U-link conveyor belt is composed of single U-shaped plates and triple rods per U-shaped plates, it is ideal for heavy loading application.

The Duplex arrangement of castellated flat strip and increased cross rod size gives the belt high strength-to-weight ratio which makes it an ideal choice for heavy loaded applications


Edge Types

The flat wire mesh belts are available in clinched edge, welded edge, with nut edge and chain edge as shown below:





FWCB06-
clinged edge flat wire mesh belt

FWCB07-
welded edge flat wire mesh belt

FWCB08-
Flat wire mesh belt with nut edge

FWCB09-
chain edge flat wire mesh belt


Materials Available

Flat wire belting are manufactured by three common materials: carbon steel, stainless steel 304 and stainless steel 316.

Material

Maximum Wire Operating Temperature °C

Feature

Carbon Steel

550

Good wearability

Stainless Steel 304

750

Often used

Stainless Steel 316

850

Corrosion-resistant


Specifications



    A: Overall Width

----B: Cross Rod Pitch
     C: Nominal Lateral Pitch

D: Cross Rod Diameter

E: Height of flat strip material

F: Thickness of flat strip material

G: Number of Apertures Across Width



Specifications of Flat Wire Belts

Styles

Types

Mesh size

Belt width

Cross rod diameter

Flat strip
(Height × Thickness)

Tension (max)

Approx. weight

Standard duty & clinched edge

FWSC-1

1" × 1"

4.5" to 240"

0.105"

3/8" × .046"

480 lbs./ft

1.85 lbs./square feet

FWSC-2

½" × 1"

4.125" to 240"

0.105"

3/8" × .046"

660 lbs./ft

2.20 lbs./square feet

FWSC-3

½" × 1"

4.125" to 240"

0.105"

3/8" × .046"

660 lbs./ft

2.50 lbs./square feet

FWSC-4

¾" × 1"

4.5" to 240"

0.12"

3/8" × .046"

550 lbs./ft

2.00 lbs./square feet

Standard duty & welded edge

FWSW-1

1" × 1"

3" to 240"

0.105"

3/8" × .046"

480 lbs./ft

1.85 lbs./square feet

FWSW-2

½" × 1"

3.25" to 240"

0.105"

3/8" × .046"

660 lbs./ft

2.20 lbs./square feet

FWSW-3

½" × ½"

3" to 240"

0.105"

3/8" × .046"

750 lbs./ft

3.25 lbs./square feet

FWSW-4

½" × 1"

3.25" to 240"

0.12"

3/8" × .046"

660 lbs./ft

2.50 lbs./square feet

Heavy duty & clinched edge

FWHC-1

1" × 1"

10" to 192"

0.192"

1/2" × .062"

1350 lbs./ft

3.55 lbs./square feet

FWHC-2

½" × 1"

10" to 192"

0.192"

1/2" × .062"

1750 lbs./ft

3.55 lbs./square feet

*Custom specification is available if you can't find the suitable size.

Support & Help Info

Flat wire belting, is a well known traditional conveyor belt for most straight- running conveying applications. It's outstanding performances make it the most popular choice for baking, cooling, heating and packaging. For all of your metal conveyor belt installation, commissioning, condition monitoring, and maintenance, please rest assured to contact us today!



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